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CNG Cylinder Hydro Testing

CNG Cylinder Hydro Testing is affordable and highly recommended for CNG Fitted Vehicles. CNG Cylinder Testing is a crucial safety procedure that involves checking the structural integrity of CNG cylinders to ensure they can safely contain high-pressure natural gas. CNG Cylinder Testing is required for every CNG Kit Fitted Vehicle on a Regular interval of 3 year as per Government safety norms. We are Government Approved CNG Cylinder Testing Center in Delhi providing valid and advance level CNG Cylinder Testing Services for CNG, LNG, PNG, Oxygen and other high pressure cylinders.

Why Periodic CNG Cylinder Re-Testing is Required?

Purpose: The primary purpose of hydrostatic testing is to verify that a CNG cylinder can withstand the internal pressure it will be subjected to during normal operation without any signs of weakness or leakage.

Applicable Standards: The testing process typically follows national and international standards and regulations specific to CNG cylinders, such as those set by organizations like the Department of Transportation (DOT) in the United States or ISO (International Organization for Standardization) standards.

Frequency: CNG cylinders have a specified service life and need to be periodically hydrostatically tested to ensure safety. The frequency of testing is 3 years, depending on the cylinder type and usage.

Testing Procedure: The hydrostatic test involves filling the CNG cylinder with water or another incompressible fluid and pressurizing it to a predetermined level (usually 1.5 times the working pressure of the cylinder). The cylinder is then inspected for any signs of deformation, leakage, or other structural issues while under pressure.

Marking and Certification: If the cylinder passes the test and meets the required safety standards, it is typically marked with the test date, testing facility information, and other relevant information. Certification is often issued to document the successful test results.

Rejection and Requalification: If a cylinder fails the hydrostatic test due to any structural weakness or defects, it is taken out of service and must either be repaired or replaced, depending on local regulations. Requalification may involve additional testing and inspections.

Safety: Safety precautions are crucial during the testing process to prevent accidents or damage to the testing equipment. Experienced and trained personnel should conduct the tests in a controlled environment.

Record Keeping: Proper documentation of hydrostatic tests and cylinder maintenance is essential. This helps track the testing history of each cylinder, ensuring compliance with safety regulations.

Transportation and Storage: CNG cylinders that have passed hydrostatic testing can be safely used for the transportation and storage of compressed natural gas. It is then reinstalled in respective vehicle or on CNG Cascade.

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Process of

CNG Cylinder Testing

Visual Inspection

A thorough visual inspection of the cylinder should be conducted to check for any dents, corrosion, or other forms of damage

Ultrasonic Testing

Ultrasonic testing is used to detect any internal flaws or defects that may not be visible during visual inspection.

Leak Testing

CNG (Compressed Natural Gas) cylinder leak testing is a process used to identify and locate any gas leaks from a CNG cylinder.

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Hydraulic Testing

This test involves filling the cylinder with water and pressurizing it to a specific level to check for any deformations leaks.

Pressure Relief Device (PRD) Testing

The PRD is a safety device installed in CNG cylinders to release pressure if it exceeds a certain level.

Labeling and Documentation

After testing, the cylinder should be labeled with a sticker indicating the date of testing and the next due date for testing

Enquriy for CNG Cylinder Testing Services Call : +91- 9870284762

CNG Cylinder Hydro Testing

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Testimonials

“ I highly recommend CNG cylinder testing to all CNG vehicle owners. It is a small investment in safety that pays off with peace of mind... ”

Vivek Gupta

“ I recently had my CNG cylinder tested, and I am thrilled with the results. Safety has always been a paramount concern for me, especially when it comes to my vehicles CNG system.... ”

Ritika kashyap

“ After having my CNG cylinder tested, I am extremely happy with the results. Safety has always been a top concern for me when it comes to my CNG-powered vehicle, and the testing process provided me with the peace of mind I needed... ”

Rakesh Sharma

Frequently Asked Questions (FAQ)

Hydro Testing is a critical safety procedure performed on CNG cylinders to ensure their structural integrity and safety. Choose the best Center For CNG Cylinder Hydro Testing. Call +91-9870284762

What is the importance of CNG cylinder testing?

CNG cylinder testing is a vital process to ensure the safety and performance of vehicles that run on compressed natural gas (CNG). CNG cylinders are subjected to high pressure and temperature, which can cause corrosion, fatigue, cracks, leaks and other defects over time. Testing the cylinders regularly can help detect and prevent these issues, as well as comply with the relevant standards and regulations.

How can you tell if a cylinder needs a hydro test?

A hydro test is a procedure that checks the integrity and safety of a cylinder by filling it with water and pressurizing it to a certain level. A cylinder needs a hydro test if it has been damaged, corroded, exposed to fire, or reached its expiration date. The expiration date varies depending on the type and material of the cylinder, but it is usually marked on the cylinder itself or on a label attached to it.

How long is the CNG hydro test valid for?

The CNG hydro test is a procedure that checks the integrity and safety of compressed natural gas cylinders. The test involves filling the cylinder with water at a high pressure and measuring any changes in volume or leaks. The CNG hydro test is valid for 3 years from the date of the test, according to the DOT regulations. After 3 years, the cylinder must be retested or replaced to ensure it meets the safety standards.